24K m² of logistics and industrial capacity
dedicated to fragrance.
Our facility in Gavà (Barcelona) is the operational hub of Air-Val Perfumes: olfactory development, formulation, maceration, filtration, filling, and final finishing under one roof. With 12 filling lines and a capacity of 75 million units per year, we operate at industrial scale with the precision and standards that leading international brands demand.
75M
Units/year
24K m²
Logistics and facilities
12
Filling lines
90
Countries served
Sourcing
We guarantee the supply of raw materials and packaging components with a focus on quality, continuity, and timelines. Every supplier is audited; every ingredient, traced.
01
Supplier selection & qualification
IFRA and target-market regulatory compliance. Annual performance reviews. We work exclusively with suppliers holding ISO, GMP, and REACH certifications.
02
Quality control from origin
Full material traceability. Supplier certifications verified. Batch-to-batch consistency validated through GC (gas chromatography) analysis.
03
Supply continuity
Safety stock on critical materials. Pre-validated equivalent alternatives planned for availability changes. Substitutions applied only with comparative evaluation and client approval.
04
Component coordination
Bottle, pump, cap, box, and label: integrated procurement management for a flawless final result. Cross-component compatibility validation.
05
Timeline & cost optimisation
Procurement planning aligned with the production calendar. Buying efficiency without compromising finishes or performance.
We work with a raw material selection aligned with sector innovation, without compromising on performance, stability, or production consistency.
Natural Ingredients
Essential oils and absolutes with certified origin COSMOS and ECOCERT certification
Batch-level traceability from source
Transparent supply chain
Biotech & Upcycled
Biotechnology-derived ingredients
Upcycled raw materials (circular economy)
Sustainable alternatives with industrial-grade performance
Aligned with clean beauty trends
High-Impact Molecules
Ambroxan, Iso E Super, Javanol, Cashmeran
Precision automated dosing
In-formula stability control
Consistent olfactory signature at scale
Have specific ingredients in mind for your fragrance?
Production Process:
From Tank to Shelf
Maceration
The fragrance rests under controlled conditions to promote ingredient integration and improve olfactory performance. Maceration time is adapted to each formula.
Stainless steel tanks with temperature control
Olfactory evolution monitoring during resting
Maceration time adapted per formula: [X]–[X] days typical
Final finishing
The finished product receives the premium finish your brand demands before dispatch: visual inspection, palletising, and market-specific regulatory documentation.
Final visual inspection of every unit
Palletising and order preparation
Regulatory documentation by market (EU, UK, US, GCC, etc.)
Logistics coordination to destination
Filtration
Filtered to ensure clarity, visual cleanliness, and stability — particularly for formulas with complex raw materials or high presentation requirements.
Cold filtration (-5°C to 0°C) to precipitate waxes and insolubles
Laboratory pH and density control
Filling
Filling, component assembly, labelling, and boxing on automated multi-format lines with inline controls and a focus on premium finishing.
12 automated filling lines
Formats: 30–250 ml (fine fragrance, body, home)
Automatic labelling, cellophaning, and boxing
Digital traceability: lot code + integrated ERP
Traceability
Quality control is not a final step — it is integrated into every phase of the process:
01
Raw material receipt
Supplier certificate, GC analysis, organoleptic verification. Result: conforming material before entering production.
02
Formulation
Automated weight-based dosing, precision control. Result: formula replicated with exactness batch to batch.
03
Maceration
Temperature and time monitoring, olfactory evaluation. Result: optimal fragrance integration.
04
Filtration
pH, density, and visual clarity control. Result: clean, stable product.
05
Filling
Inline sensors, volume and seal integrity checks. Result: < 0.5% incident rate.
06
Final
Visual inspection, lot verification, documentation. Result: product ready for commercialisation.
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